J.D. Honigberg International, Inc.                                 Construction and Materials Handling Equipment
J.D. Honigberg International, Inc.
85 Revere Drive, Suite D, Northbrook, IL 60062 USA
Tel: 847-412-0200 - Fax: 847-412-0034 - E-mail: powerequipment@jdhintl.com

Roadware Incorporated manufactures and markets high performance concrete repair materials. Using the latest developments in polymer technology to build products that are both easy to use and exceed the highest performance standards. Roadware Concrete Repair Products are used by thousands of businesses from automotive manufacturing, grocery distribution, and fabrication to mega retailer.

Also known as Concrete Mender (tm), or Road Mender (tm), Roadware Concrete Repair Products are ready to solve difficult concrete restoration problems keeping  your industrial floors in top repair with no downtime..

Roadware 10 Minute Concrete Mender

Roadware 10 Minute Concrete Mender is a revolutionary new two-part hybrid urethane for repairing concrete that penetrates deep into the micro-fissures of failed concrete to achieve permanent “microdowelling™” repairs.  Roadware 10 Minute Concrete Mender is extremely tough and will withstand even the harshest punishment. Great for freezers... may be applied at temperatures as low as -20° F with excellent results.

Roadware 10 Minute Concrete Mender is packaged in uniquely designed ratio-packs that completely mix the material at the point of application. Just clean the area, prime with 10 Minute Concrete Mender, add manufactured sand, and flood with additional 10 Minute Concrete Mender. In 10 minutes you'll get a tough 4500 psi polymer concrete that will stay in place permanently.

Uses:

  • Repairing hairline cracks or larger, where future movement is not anticipated.
  • Restoring integrity to distressed concrete.
  • Repairing spalls and pop-outs in concrete.
  • Securing bolts, equipment, or railings into concrete.
  • Vertical repairs when combined with specified sand.
  • Repairing concrete surface imperfections prior to coating.

Features & Benefits:

  • Permanent repair - doesn't pop out
  • Cures in ten minutes for traffic or coating
  • Quick and easy surface preparation - no saw cuts necessary
  • No minimum or maximum depth restrictions
  • Low installed cost vs. alternatives
  • Cures in temperatures down to -20° F
  • Bonds to concrete, masonry, steel & wood
  • Compatible with all floor coatings
  • Moisture tolerant
  • No shrinkage - 6% elongation
  • Excellent chemical resistance
  • Extremely thin - low surface tension
  • Cure stops at 4500 psi
  • Dynamic load transfer
  • May be used as a coating
  • May be painted
  • Grinds well
  • Trowelable when mixed with sand
  • Resealable tubes - not pot mixed - eliminates waste
  • Meets USDA guidelines
  • Local stocking distributor
Core Sample
Core Sample under UV light shows penetration     

Roadware Flexible Cement II

Roadware Flexible Cement II, the advanced concrete repair material that is easy to apply and stays in place permanently under thermal or shock movement.
This moisture tolerant two part urethane is great for repairing cracks and control joints subject to deflection, movement, and thermal expansion or contraction. Flexible Cement is perfect for protecting saw-cut control joints in new concrete construction.

Flexible Cement II is designed to work in both asphalt and concrete to provide a tough weather resistant seal and at the same time prevent further deterioration of repair area surfaces. It is capable of rebonding slabs, cracks and delaminations. This material may be used with specified aggregate to create mix-in-place polymer concrete that withstands thermal & shock movement.

Uses:

Residential, pool Decks, road, bridges, Highways, airports, prepare concrete for decorative concrete and more:

  • Repairing cracks, 1/8" or larger that may be subject to limited deflection, movement, dynamic loading, thermal expansion or contraction.
  • Filling and protecting control joints.
  • Repairing spalls and pop-outs in exterior concrete.
  • Forming and repairing bridge joint headers and nosings.
  • Filling potholes in concrete.
  • Waterproofing.
  • Filling traffic loops.
  • Electrical podding

Features:

  • Excellent bonding strength in a wide temperature range
  • Low moisture sensitivity, will tolerate small amounts of moisture when applied.
  • Excellent chemical resistance.
  • Incredible bond strength.
  • All material is self-mixed and delivered at the point of application. No messy pot-mixing or wasted product.
  • Completely cures in 15 - 20 minutes after application for heavy traffic at 70° F. Will also cure rapidly in subzero environments.
  • Remains flexible for the life of the repair and at lower temperatures.
  • Safe to use. Materials react quickly and are solvent and odor free with 100% solids and no VOC's.
  • Self-leveling, excess material may be sliced off after curing.
  • Bonds well to concrete, brick, tile, steel, asphalt, and wood.
  • Non flammable.

Benefits:

  • Long lasting repairs that accommodate harsh physical environments and thermal movement.
  • No downtime, repairs are fully ready for traffic in about 20 minutes from application.
  • Odor free, can be used in a wide range of indoor areas.
  • Easy application. All material is self-mixed with specially designed packaging or bulk application equipment.
  • May be bucket mixed with our special application equipment.

Cold Environment

Challenges

Frost: Frozen moisture in the concrete will act as a barrier between the repair material and the pours of the concrete.

Working Conditions: Mixing epoxies or mortars in the cold is especially challenging. As the temperature decreases, the viscosity and flow rate increases, making them harder to mix and much more difficult to work with.

Curing: With most materials, that normally cures in an hour at room temperature may take as much as 12 hours in a cold environment and some materials may not cure at all before actually freezing solid.

ROADWARE 10 Minute Concrete Mender & Flexible Cement II Solutions

The extremely low viscosity and rapid cure times of Roadware 10 Minute Concrete Repair products make them excellent for cold environment application. Successful repairs are routinely made at temperatures below  -20°F in freezer floors.

Preparation: Prepare cracks, joints, and spalls. Remove any moisture from the repair area.

Application: Keep material and sand or aggregate warm and apply material as directed.

Curing: Roadware materials are designed to cure in approximately 10 minutes when all components involved are at 70° F. In cold environment, the cure time depends on the temperature of the Roadware material, sand or aggregate and the concrete and the volume of the repair. Below is a chart of approximate cure times at various temperatures.